IIoT Hardware

Industrial-grade sensors, PLCs, and connectivity solutions for smart manufacturing — making real-time data acquisition smart, fast, ultra-reliable and affordable.

Solutions

Five Pillars of Smart Connectivity

Our standard connectivity solutions integrate rugged industrial hardware from the leaders in industrial automation

01

Performance & Condition Monitoring

Wireless data capture for Downtime, Scrap, Rework, Vibration, Temperature, and Current.

02

Sustainability & SEU Monitoring

Wired and wireless capture for Energy and Utilities — Electricity, Gas, Water, Compressed Air.

03

Identification & Locating

Vision systems, barcode readers, RFID, and Real Time Locating Systems (RTLS).

04

Smart Connectivity

Industrial-grade cybersecurity, network infrastructure, and plug-and-play integrations.

05

Workflows & Process Automation

Pick-to-Light, Call-for-Parts and Call-for-Help solutions.

Core Hardware

IIoT Toolkits

Pre-configured hardware kits designed for rapid deployment and long-term reliability

#1

Out-of-the-Box IIoT Platform

Turnkey data collection and visualisation platform preloaded with Kepware, Historian, WAPS dashboards, SQL, Power BI Gateway and more. Compact Rittal enclosure with Siemens IPC, firewall, WiFi AP, and Banner wireless gateway.

  • User Management (LDAP/SSO)
  • Downtime Viewer & OEE
  • Call-for-Help / Call-for-Parts
  • Sustainability & Condition Monitoring
  • Digital Daily Management
  • MAPS & Grid/Site View
IIoT Toolkit #1 — Out-of-the-Box IIoT Platform
#2

Wired & Wireless Gateways

Simplified IIoT integration with secure, scalable gateways. Support IO Link, Modbus RTU/TCP, and EtherNet/IP. Frequency hopping spread spectrum (FHSS) for reliable communication in IP67-rated housings.

  • Cleanroom expansion kit
  • Multiple protocol support
  • IP67-rated industrial housing
IIoT Toolkit #2 — Wired & Wireless Gateways
#3

Flexible Wireless I/O Nodes

Modular DX80 nodes supporting analogue, digital, thermistor, counters, or serial data — all over a secure wireless link. Flex-power and battery powered options. Multiple topologies: Point-to-Multipoint, Bus, Ring, Star, Tree, Mesh.

  • Configurable PNP/NPN I/O
  • 0-10V and 0-20mA analogue
  • 1-wire serial interface
IIoT Toolkit #3 — Flexible Wireless I/O Nodes
#4

Wireless Condition Monitoring

Monitor vibration, current, and temperature in real-time from a compact wireless node with pre-configured sensors. Battery powered options available. Perfect for proactive maintenance.

  • Vibration & temperature sensors
  • Current transformer
  • Battery powered
IIoT Toolkit #4 — Wireless Condition Monitoring
#5

Wireless Output & State Monitoring

Complete pre-configured solution to wirelessly capture real-time production output and workstation states. Highly flexible, scalable and quick to install.

  • 14-colour LED state indicator
  • High-speed counter
  • Wireless scrap pendant
  • Call-for-Help button
  • 24V or Li-Ion powered
IIoT Toolkit #5 — Wireless Output & State Monitoring
Specialised

Sensors & Systems

Purpose-built hardware for specific monitoring and automation needs

SensingCam
Visual Downtime Analysis

SensingCam

Revolutionise root-cause analysis with visual confirmation of events. Records up to 40 seconds before/after a trigger. Industrial rugged design, miniature 58mm size, 6GB storage.

Energy Meters
Electricity Monitoring

Energy Meters

1-phase and 3-phase meters with CE/MID certification. DIN rail and panel mounting. Optional self-powered inductive meters. Modbus TCP/IP and RTU. Current transformers from 50A to 3000A.

Flow Sensors
Liquid & Gas Monitoring

Flow Sensors

Measure water, compressed air, nitrogen, coolants and more. Compact point-of-use measurement up to 200L/min. Optional clamp-on meters retrofit to existing pipework without production downtime.

Vision & RFID
Identification Systems

Vision & RFID

Vision systems, industrial barcode readers with liquid lens technology, RFID tags and readers. Full integration with WAPS and customer databases. Laser-etch 2D Data Matrix for process verification.

RTLS
Real-Time Locating

RTLS

Ultra-accurate indoor positioning — like GPS for your factory. Track assets, tools, WIP, or personnel with full two-way communication. E-paper transponders with IEEE 802.15.4a/z.

Pick-to-Light
Workflow Automation

Pick-to-Light

Guide operators visually, confirm actions, and speed up kitting/Kanban operations. Touch sensors, optical sensors with 3-digit LED displays, multicolour IO-Link touch sensors.

Infrastructure

Smart Connectivity Solutions

Connect anything, build securely, scale without limits

SnapSignal

Convert legacy analogue and discrete sensor outputs to Modbus for seamless digital integration.

Power Bus

Modular 24V rail — drop in wireless nodes without rewiring or cutting power.

Distributed IO-Link

Rapid deployment of flexible RFID and barcode verification solutions.

Wireless IO-Link

Reliable industrial communication up to 20m. Up to 64 devices per master, up to 75% less wiring.

Industrial Networking

Firewalls, managed switches, VPN, NAT devices, PoE switches, and specialised antennas.

Cybersecurity

Consultancy, network design, and secure remote access for your IIoT infrastructure.

Get the Complete Hardware Guide

Download our comprehensive PDF with full specifications, wiring diagrams, and deployment guides for every IIoT toolkit and sensor solution.

Need Help Choosing Hardware?

Our team can recommend the right sensors and PLCs for your manufacturing environment.

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